Kolva Production Hub

Anticipate production drift
before it reaches
quality, delivery, or margin

Kolva connects orders, capacity, materials, quality, equipment, and customer commitments to show where action is needed before an operational gap spreads.

Book a demo See pricing

Read-only. No writes to your ERP. 21-day trial.

-30%

Time to detect anomaly

-15%

Scrap cost

+8%

OEE uplift

24/7

AI monitoring

Projected impact based on pilot customers and industry benchmarks. Actual results vary by plant.

Industries

Built for industrial B2B

Kolva is purpose-built for the realities of regulated, multi-site, ERP-driven industries.

Specialty Chemicals
Lubricants & Oils
Industrial Distribution
Pharmaceuticals
Food & Beverage Ingredients
Building Materials
Automotive Aftermarket
Industrial Equipment
Agrochemicals

Operational priorities

Protect flow, quality, and commitments.
Use evidence from the shop floor and ERP.

A reliable view of performance

Read OEE, capacity, downtime, and missing inputs with an explicit level of data confidence.

Quality drift caught early

Connect checks, scrap, batches, materials, and lab context before a deviation becomes a customer issue.

Material and schedule readiness

See which orders are exposed to shortages, capacity conflicts, maintenance, or delayed steps.

Know-how that stays usable

Keep shift context, procedures, decisions, and recurring causes available to the next team.

Production intelligence

Turn ERP data into shop-floor decisions

Everything plant managers, planners, and quality teams need to spot drift early and act before variance compounds.

AI-Powered

Production Intelligence Briefs

Shift reports written by AI: OEE narrative, anomalies, scrap drivers, and the 3 actions a supervisor should take next — grounded in ERP + MES data.

AI-Powered

Predictive Quality & Scrap Advisor

Detect quality drift before it becomes non-conformance. Root-cause hints on scrap spikes, linked to batch, operator, and raw material context.

Live OEE

OEE by line, shift, and product, calculated from covered execution and ERP inputs with missing data kept visible.

Anomaly Narrator

Automatic explanations when OEE dips, scrap climbs, or a work order slips. Context, not just alerts.

Schedule Conflict AI

Flag conflicts between planned orders, raw material shortages, and operator availability — before the line starts.

Supply Chain Risk

Cross-ERP view of component shortages that will stop production in the next 7–30 days.

Integrations

Reads from the ERP you already run

Kolva connects to the ERP already in place, whether known or custom, without an ERP migration. IT validates technical access; business owners decide unresolved business ambiguities before activation.

SAP

Sage X3

Validated ERP path

For a known ERP, Kolva confirms the production path and source scope before rollout. Your ERP stays in place.

Guided compatibility review

For a custom or local ERP, IT validates technical access and business owners resolve mapping ambiguities before activation.

Zero write-back

Your ERP stays the system of record. Kolva only reads and enriches.

Built For

Who uses Kolva Production?

plants unified

Multi-Plant Manufacturers

A Fortune 500 specialty chemicals group compares OEE and scrap across 12 plants on SAP and gets one daily brief per plant manager.

-48h

time to detect

Quality-Sensitive Lines

A mid-market lubricants manufacturer catches batch deviation 48h earlier thanks to predictive quality signals from Sage X3 + QC data.

countries tracked

Planning Under Pressure

A global industrial distributor flags supply chain risk across 25 countries so plants never start an order doomed by a missing component.

Field feedback

"We used to get the weekly OEE report on Tuesday for the previous week. Now the morning shift lead sees drift live and acts the same day. Scrap dropped almost immediately."

— Plant Operations Director, a mid-market lubricants manufacturer

FAQ

Common questions

Does Kolva Production replace our MES or ERP?

No. Kolva reads from your ERP and MES — it does not write back or replace them. It is a read-only intelligence layer that turns production data into briefs, signals, and actions.

How do you connect our ERP?

Kolva connects to the ERP already in place, whether known or custom, without an ERP migration. IT validates technical access; business owners decide any unresolved business ambiguity before activation.

How is OEE calculated?

Availability × Performance × Quality, computed from work order declarations, planned vs actual times, and scrap/rework data synced from your ERP. You can override component formulas per plant if needed.

What is the "anomaly narrator"?

When a KPI deviates (OEE drop, scrap spike, order slip), Kolva generates a plain-language explanation citing the impacted orders, shifts, and likely drivers. It replaces 30 minutes of pivot tables with one paragraph.

Does it work without a real-time MES feed?

Yes. Kolva works with whatever granularity your ERP exposes — order declarations, shift reports, QC checks. Adding an MES feed sharpens the signals but is not required to get value on day 1.

Who is this for?

Directors of production, plant managers, quality managers, and planners in discrete or process manufacturing. Team size from single-plant SMB up to multi-plant Fortune 500 groups.

Catch drift before it ships.
Ship fewer bad batches.

Confirm the ERP path, activate the agreed production scope, and turn source-aware signals into shift action.